To use a digital printer, it is essentially a matter of selecting some files and pressing go, whereas flexo printing involves filling inkwells, resetting drivers and creating print plates. SERVICES, Conceptualizing Your Similarly, you have far more flexibility when it comes to substrate. These safe on surfaces ultrasonic cleaning systems protect your investment in your laser engraved ceramic anilox rollers. Each machine shares a common printing process, so if you are familiar with one flexo machine you will be able to understand them all. Alternatively, we can carry out your training at your location. During my research stage, I learn that, although the concept of printing business is rather simple, the business itself is complex and resource intensive. You can drop into our showroom at any time for top up training or to speak to one of our engineers. What makes flexo printing so versatile and popular is its ability to print on almost any flexible substrate material. Printing technology has moved on quite a bit since 1981; and we have become one of the world’s leading manufacturers of narrow web printing and converting, with clients all over the world. The key parts of the process are explained below: The most important element of flexography is the printing plate, which contains the images and text to be printed in negative as a mirror image. Second hand machines are also popular (or used to be) with businesses who wanted to make an outright capital investment without taking on additional debt. 1) Not prioritising the important features New printing presses come with so many ‘bells and whistles’ that it can be difficult to prioritise the features you actually need. Flexo 24 has a pre-flight software that prepares files for producing your flexo plate.. To generate pdf files for the production of photopolymer plates, different types of programs are available.Some of these are: ArtPro, a software distributed by Esko and designed to generate pdf files for flexo. Type of drive system: The more technologically advanced the print drive system, the more it will cost. And since this is a global module, you only have to edit it once to make the changes across every page it appears on. Here is how it works and the top reasons flexo printers around the world choose ultrasonic cleaning systems to clean anilox rollers and achieve world-class printing day-in and day-out. There are a number of good reasons why we do this, which we will go into in more detail in the ensuing chapters. With this caveat, here are the advantages and disadvantages of buying second-hand…. Packaging Crash Course is your go-to resource Wherever in the world you are based, we can offer you fast, expert support through our global network of representatives and distributors. In the packaging realm, flexographic printing is an excellent option for decorating laminate tubes, labels, and secondary packaging, but is often more expensive than other print methods. Nevertheless, they do give an indication of how much you should expect to pay for a new flexographic print machine. Digital presses often require specially prepared substrates which are more expensive than standard materials. The printing program at Fullerton College is designed to guide students through a systematic approach to learning sophisticated electronic prepress, conventional film assembly, duplicator operation, advanced sheetfed offset presswork, flexography, screen printing and digital printing. Flexographic printing can be utilized on a broader range of non-porous substrates compared to offset; such as foil, cellophane, plastic, and metal. You can use water-based, solvent or UV based inks in flexo, giving you enormous versatility. I Thought It Would Be More Silver! The first flexographic printing presses were developed in the 1890s in Liverpool and have undergone many incarnations since. WEST HAVEN, CT 06516 Our flexographic label printing service provides you with high-quality labels at a reasonable cost. Digital printing was first put to commercial use in 1991, but has still not been widely adopted by the industry. Once up and running, flexo print machines will run far more quickly and efficiently than their digital cousins. After sales service and technical support is usually non-existent. If you receive a quote that is significantly lower or higher than these figures then it is wise to treat it with some scepticism. Digital presses often require specially prepared substrates which are more expensive than standard materials. We don’t outsource any part of the process, so when you visit our workshop – which you are very welcome to do – the engineers you meet are the same people who will be working on your machine. Therefore, you can print things on flexible materials, such as paper, plastic, cellophane, and metallic film. If you already have a similar machine purchasing another may be seen as a good case for a back-up, and you will already know the limitations or problems associated with that model of machine. This course is presented by Idealliance, the leading certification body in the graphic communications industry. It is always good to meet our customers face-to-face! YOUR PROJECT, Drop file here (Maximum 4MB in PDF, JPG, PNG file format). Will the dealer take care of transport & commissioning. Wherever in the world you are based, we can offer you fast, expert support through our global network of representatives and distributors. Unit per unit, digital printing is far more expensive than flexo. These types of machine have an advantage of being compact if space is an issue. We want to ensure that all your team are completely confident in operating your new press so you can start running at full efficiency straight away. Introduction to Blender for Beginners – Udemy. Products can be cut, creased, Foiled, Stamped, Embossed, perforated all in line in the same operation as printing. They are not as efficient as in-line presses or as operator friendly. New machines often have long lead times, if time is critical the only option may be to find a used machine. ASSURANCE, Meeting Industry The unwind system should have automatic web guides and options for web cleaning and Corona treaters for synthetic substrates.Printing station: The print station needs to provide a smooth & stable drive to ensure the printed image is clean & vibration free. With flexo printing (as it is often called), you can have different repeat lengths, use various inks, and more. However, we cannot emphasise enough that simply looking for the lowest quote is a false economy. Read More today on how to make your label design a reality. Instead of thinking about how much money could be saved by purchasing from Asia, it is better to look at how much additional value you could get by buying from a known manufacturer. The result is a positive print image (from the negative print plate). Finally, you have peace of mind that your press is manufactured to high international standards with the best components available on the market – and assembled by trained, professional engineers. After examining the options, you may have decided that buying a new, British made flexographic printing press is the best option for your business, and if so we would like to congratulate you on making a great choice! Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. (+1) 410 646 2300, TELL US Version changes are time-consuming to make; It is for good reason that flexographic printing is … Better machines will ensure the drying intensity is matched to the press speed which can be variable with different applications. More specifically, a Flexo printing process will involve creating rubber (or polymer) plates with the desired image engraved on the surface. TAPS, Offering The Largest 3) Innovative R&D Department A print business that fails to innovate rapidly falls behind its competitors. Many people wonder what flexographic printing is. However, there is a strong chance that your second-hand press will be technologically obsolete before it is even installed. APR is a leader in innovative technical services and flexo-specific training solutions. Unit per unit, digital printing is far more expensive than flexo. Impact Of Your Flexo Printed Sleeves provides customers with a lower cost, better fit, and higher quality print than ever before. When reviewing your options, you may like to examine alternatives to flexo printing. (+1) 800 631 7392, O.BERK® OF NEW ENGLAND Flexographic printing, also known as flexo printing, was first used in 1890 and for over 100 years it remains one of the most popular processes of printing. It was the first known printing method to utilize a flexible printing plate, rather than the standard rigid metal plates used in offset presses. Despite the correlation, flexibility is not what gave flexography its name. The Central cylinder can be over a metre in diameter. Digital printing was first put to commercial use in 1991, but has still not been widely adopted by the industry. Every press comes with full build quality assurance and product warranty. 3 MILLTOWN COURT Waste products are rewound out of the system and the final products are rewound into large rolls for later inspection. 4) Custom solutionsWe manufacture a range of market leading printing presses that can be ordered, manufactured and installed within a short turnaround time. For designers new to flexography, a visit with the flexographic printing company is essential to learn how to best structure a print project to avoid delays and errors. We are also able to die-cut decals in-line on our Flexo presses. Selection Of Stock Web width: To print wider labels, a larger impression drum is required, thus adding to the unit cost. The presses were primarily made in Germany where the process was referred to as “Gummidruck.” Modern flexographic printing is still often referred by its predecessor's name in Germany. Typically, entry-level jobs in flexographic printing plants are offered in cleaning, maintenance, and materials-handling roles. Use this little footer to reinforce your message about who you are and why people love working with you. UV curable ink can speed production time as it doesn’t need to be removed from the press and cleaned off the plates every day. GYT Series 6 Color Flexo Printing Machine. It’s fair to say that we are proud of our achievements including a number of product patents. As well as following a broadly similar process, all flexographic printing presses have a similar suite of components. Need a help for your flexo prepress? As technologies change, we will be able to update your press with upgraded modules, so you can maintain your competitive edge. Cost comparisonSome label printing businesses are attracted to digital equipment for initial cost reasons. Choose a machine to match your output, rather than trying to adjust your requirements to match the machine. You may be lucky and get a press that works well, or on the other hand you may not. Branding, Simplifying Your Flexo printing machines can have 7-9 stations, allowing for a mixture of process printing and additional roller stations reserved for spot colors and effects. At the completion, you will have a solid grasp of the fundamentals of flexography. VIDEO: Why Did My Containers Arrive Deformed? We’ve learned a thing or two about label printing in this time, and so feel ourselves qualified to offer some guidance and free advice to other businesses operating in the industry. The anilox roller is a fascinating piece of kit. Flexography is a method of printing that uses rotary in-line features. The addition of chill rollers provide that control. Secondly you have a support team at the ready, within your time zone, if you need advice, troubleshooting or training. New machines are therefore more widely accessible to a greater number of businesses than they were previously. Do these offer true value for money? If you are looking for information on flexographic printing Flexo-Graphics is here to help. We are an established name in the industry, placing a strong emphasis on innovation to continually improve the performance of our print machines. how artwork is produced. What is Flexo printing? Flexo (Flexo printing process or Flexography) is a printing process which utilizes a flexible relief plate or sleeve mainly made of photopolymer. This includes paper, cellophane, metallic films and plastics – thus making it ideal for printing food packaging and product labels. 4) Skimping on trainingFlexographic equipment are complex pieces of kit and involve a learning curve. Flexographic printing can be utilized on a broader range of non-porous substrates compared to offset; such as foil, cellophane, plastic, and metal. The disadvantages of flexo printing: The price of flexo printing plates is relatively high compared to other types of plates, but they last for millions of impressions if they are properly cared for. As in offset printing, an individual plate and roller are required for each color printed. In these print tutorial videos, you'll learn printing from expert instructors—from creating print layouts in Illustrator and InDesign to delivering your professional printing and prepress projects using digital presses, toner-based printers, and offset printing presses. Flexo printing differs from other standard forms of printing in the way its plates are constructed and utilized, the properties of the inks used, and the relative speed at which production can be accomplished. Flexographic printing has gained steadily in popularity over the past half-century due to its wide range of applications and flexibility with many different substrates. Of course, a lot has changed in the last 600 years, but print historians will be able to see the imprint of history in even the most advanced flexographic printing machines. Any inefficiencies in the process or defective components can have a negative effect on the quality of the print run. Since the soft touch aesthetic has grown in popularity, manufacturers are constantly working to innovate in this sphere - click here to learn more on this innovative decorating capability. [fa icon="envelope"]  yourname@company.com, [fa icon="home"]  Chapel Lane, Nottingham Notts NG13 8GF, [fa icon="facebook-square"]Facebook Factors Affecting The Price Of A New Narrow Web Flexographic Label PressNumber of colours: The more colour options, the more expensive the press will be. Instead of thinking about how much money could be saved by purchasing from Asia, it is better to look at how much additional value you could get by buying from a known manufacturer. We are always available to answer your questions and field your calls throughout the process. Welcome to our page on Everything You Need To Know About Flexographic Printing! Alternatively, we can carry out your training at your location. Get up-to-date on the current regulations and considerations on e-commerce packaging requirements that can potentially have an impact on your business. Indeed some Digital printers can to be less expensive than flexographic machine. However, this is where the savings end. Putting Convenience aside this is because, compared with flexo print, digital is still relatively expensive and not economical for medium to high volume production. If it is no longer feasible or cost effective to save money on a secondhand printing press, what about cheaper new machines? Setting A Realistic Budget Because flexographic label printing presses are reasonably complex and large machines, they inevitably involve a considerable investment. These plates are then wrapped around hard cylinders that pick up ink and apply them to the printing medium. Flexography is a method of direct rotary printing that uses resilient relief image plates of rubber or photopolymer material. The decision is yours, but on balance most print businesses find that a new machine is a better investment. The addition of chill rollers provide that control.Die Cutting & Converting: these are more commonly found on narrow web presses for production of labels, tickets & cartons. It was British companies who first developed the modern flexo printing process and American businesses who pioneered the printing of food packaging in the 1940s. These can result in increased wastage, increased returns, inaccurate print replication and overall reductions in quality. If you do choose to purchase a second hand press, it is vital you make sure that spare parts are abundantly available and you have a good service plan in place. This is understandable when you consider all the variables that go into flexo printing, such as the precise mounting of print cylinders. [fa icon="linkedin-square"]Linkedin This is why you will get the best long-term return on investment by buying British, even if it might cost you a bit more to begin with. We want to ensure that all your team are completely confident in operating your new press so you can start running at full efficiency straight away. Underlying technical issues: A risk you take when buying second-hand are the underlying technical issues that many old machines have. Workshop Overview: This class is geared towards individuals in need of fundamental knowledge of the flexographic printing process. Flexographic printing is significantly faster than digital, making large runs of labels more cost-effective to print on flexo presses. The prices for new machines vary considerably, depending on their size and features, so these estimates should only be taken as very loose averages. This is still the most common system of flexo plate production today.3) Digital platemaking/Digital Plates: This most modern method uses a digital image to direct a computer operated laser to etch the printing plate. With our flexographic presses, we can provide large orders on short lead times. Every one of our products can be customised and upgraded to suit your unique requirements. If you would like to discuss any of the issues raised, or have questions about our products or services, please do not hesitate to get in touch with a member of our experienced customer service team. You can save money by going down this route, at least in the short term. These are: Feed & Unwind Station: Control of the substrate is essential, feeding it into the press at a pre-defined tension , constantly even as the diameter of the roll changes . first trials smeared terribly, and the patented device became known as “Bibby’s Folly.”. Second Hand or Refurbished Machines: The Pros and Cons, Obsolete technology: Second-hand printing presses are unlikely to. We have a showroom at our Nottingham headquarters that features working models of all of our presses, so if it is convenient for you we can host your team here for a full demonstration. The cylinder then rolls over the substrate, transferring the ink directly from the printing plate to the surface being printed. They are however the black sheep of the flexographic printing family being difficult to operate a stack of four to eight vertical colour stations and requiring a ladder to get to the upper print stations. We’ve put together a brief overview of file types with explanations as to the why and the how of Far East Presses The Far East industries produce a lot of flexo presses. In this section we will give a brief overview of digital printing and how it compares to flexographic printing. Now we have gone through the main processes and technologies used in flexographic printing, it is time to explore whether or not it is the best option for your print business. We try and set the high standard’s for other manufacturers to follow, with ongoing investment in research and new product development. them all. These may not be apparent at first but may suddenly appear after only a few print runs. Second hand presses have a shorter working life than new models – and may ironically end up costing you more throughout their lifecycle than a new press. If you are doing large print runs it is more cost-effective to go flexographic. We would be delighted to meet you in person and show you around our manufacturing facility. The drying section might include a combination of Infrared & Air drying or UV / LED curing or both systems. Therefore producing the finished product or label in roll or sheet form. The Details, ENGINEERING The most important element of flexography is the, Understanding The Key Flexographic Label Printing Press Components, As well as following a broadly similar process, all. We can also provide tailored & bespoke solutions for nonstandard applications. In the two sections that follow we will look at two money-saving alternatives to buying a new, British-made press. There are three main methods that have been used historically:1) Metallic plate etching/Rubber Plates: The print image is first etched in negative onto a metal plate made of zinc or magnesium, which is then washed in an acid bath. How to boost efficiency and save money on label and narrow web flexographic printing, IntroductionHow Flexo-Printing WorksSetting A Realistic BudgetSecond Hand or Refurbished Machines: The Pros and Cons. Expectations, BEAUTY & Finally, you have peace of mind that your press is manufactured to high international standards with the best components available on the market – and assembled by trained, professional engineers. But does the future of grocery shopping lie in the bricks or with the clicks? When reviewing your options, you may like to examine alternatives to flexo printing. This has resulted in a decline in the number of businesses buying second hand machines. We never simply replicate what other companies are doing, but instead try to lead the field ourselves by approaching problems in a new way. Together, the two cylinders are sometimes known as the print anvil.Drying Station: each colour should be dry before the next is applied to the substrate. So when planning an investment in new flexographic equipment, what sort of budget should you be working towards? Visit our Youtube channel for more useful videos. insights and product promotions. I am actually considering starting a printing business, but I am still at research stage. From the first moment your consumer lays eyes on them to every repeat sale, your product label needs to speak to them clearly, appealingly and convincingly. Once again, with affordable finance available to suit most budgets, upfront cost isn’t the most important factor at stake. Reverse-side printing is made easy in some machines by turning bars that rotate the substrate without having to change the print cylinder. Ink and substrateFlexographic printing gives you far more colour options and choices of ink than digital printing. Flexography or “Flexo” was first patented by Bibby, Baron and Sons in Liverpool, England in 1890. 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